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Masterpiece of Motion

August 13, 2024

Our carousel exposed: a simple mechanism with lots of pizzazz

masterpiece-of-motion

Each week Jacob Hildebrandt, manager, historic operating machinery, climbs atop Greenfield Village's Herschell-Spillman Carousel to properly lubricate its gears and fittings. During the season, the Henry Ford staff also do daily safety inspections of the carousel, listening for squeaks and grinding noises, inspecting for loose boards and bolts, putting pressure on every animal and many other checks. / Photo by EE Berger


In this blog, we examine what's at the heart of the carousel — the inner workings that keep the ride in motion and the staff that maintains its motor, gears and bearings so thousands of visitors can go round and round and up and down each year.

Today, a 10-horsepower electric motor runs the carousel. In 1913 when the ride was built, it was likely run by an early Westinghouse electric motor, said Jacob Hildebrandt, manager, historic operating machinery.

A fairly simple machine, the carousel's motor turns a vertical drive shaft that runs up to the crown of the ride. The rotation of that shaft then rotates a large ring gear at the top that turns the carousel round.

“It's like twirling an umbrella,” said Hildebrandt. “All the power comes from the middle and spreads out.”

The carousel's electric motor is connected to a gearbox with an electric brake and torque converter similar to a vehicle so the motor can run before the carousel begins to spin, avoiding jerky, sudden movements. The brake can bring the ride to a complete stop within two revolutions.

Radiating from the middle are smaller crankshafts with bevel gears, which is what the carousel's moving animals hang from. The rotation of these shafts and gears — and therefore the up-and-down motion of the animals — is powered by the carousel's spin.

Marc Greuther, vice president, historical resources and chief curator, who has intimate knowledge of the underbelly of the carousel, likens the transfer of power from a shaft on a vertical axis to a set of undulating animals on a platform as “a quiet masterpiece of motion."

To keep this masterpiece in motion, Hildebrandt, one other full-time employee and a part-time staffer are on-site daily climbing about the ride lubricating its gears and fittings. “Functionally, the grease we use is one of the most modern things about the carousel today,” he said.

The carousel is equipped with highly durable Babbitt-style bearings, added Hildebrandt, rather than the now more common ball bearings. In the early days, these bearings and the carousel's gears would have been lubricated with a less-viscous oil, which is much messier and ephemeral than the grease now used — which “sticks to everything,” said Hildebrandt.

While some of the carousel's larger gears have worn and been replaced over the years, for the most part its internal hardware remains original. “It's a fairly straightforward mechanism underneath the skin,” said Greuther. “An application of very, very practical machinery that's the result of innovation and applications in industry.”

 

Jennifer Laforce, managing editor, The Henry Ford Magazine

The Henry Ford Magazine, by Jennifer LaForce

Red wooden building among other buildings by a pond
Tripp Sawmill in Greenfield Village. / THF1880

Visit the Liberty Craftworks district in Greenfield Village, and a red structure stands out at the far end of the pond. That’s the Tripp Sawmill, which once operated in Tipton, Michigan, in the mid-1800s, under the ownership of Rev. Henry Tripp and his family.

“It’s an interesting example of a logical, sequential, flowing process,” Marc Greuther, vice president of historical resources and chief curator at The Henry Ford, said of the sawmill. “It’s not a stretch to think of the building as a kind of machine, if you will, a single-purpose machine that is quite refined.”

Black-and-white photo of man working next to very large tree trunk mounted on a machine in a wooden building
A Man Working in the Tripp Sawmill in Greenfield Village, June 15, 1936. / THF277109

The sawmill was built and run solely by the Tripp family, tailored to the needs of the surrounding community. Tipton, an early American startup of sorts, was not necessarily looking for a large-scale logging operation in its midst. Instead, it needed a self-contained, functioning sawmill that could cut and process lumber from the area’s felled trees. It most likely operated only during the winter months, when residents could easily move felled trees from their properties across the frozen ground. “The Tripps were quite adept at figuring out how to start a business and find a niche,” said Greuther. “They were venturesome, entrepreneurial, and had that can-do attitude.”

Black-and-white photo of a wooden building with a sloped roof
The Tripp Sawmill on its original site in Tipton, Michigan. / THF243590

While many such sawmills in the United States at the time were water-powered, especially those started in newly founded communities, the Tripp Sawmill was powered by steam from the outset—finely tuned and aligned to the resources within its vicinity. A well, for example, was on-site. The mill collected and used rainwater. Its boiler was fueled with waste wood and sawdust from the mill’s operation. “The mill exemplifies a judicious use of resources and technology and human personnel and output all working together,” said Greuther.

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by Jennifer LaForce, The Henry Ford Magazine, Michigan, manufacturing, Greenfield Village buildings, Greenfield Village

Arch-shaped red clock with small face in center
Arch Alarm Clock, Designed by Michael Graves, 1999 / THF179673


In 2019, The Henry Ford acquired Michael Graves Design’s extensive product design archive as part of its permanent collection—more than 2,500 objects in total. The Michael Graves Design archive consists of finished products, models, prototypes, and production samples representing partnerships with Alessi, Target, Stryker, Disney, Steuben, Swid Powell, Sunar, Lenox, Dansk, Duravit, and Dornbracht, among others.

“In its entirety, the Michael Graves Design product archive tells a 39-year history of art, culture, and commerce, along with countless stories about the power of design,” said Patricia Mooradian, president and CEO of The Henry Ford. “We are honored that the team chose The Henry Ford as the location to house this collection that shows that everyday products can be designed with both purpose and playfulness.”

Dome-shaped silver teakettle with blue handle on one side and spout on other side topped with a red whistle
This coach's whistle teakettle was designed by Michael Graves for Target in 1999. / THF179699

Graves’ first designs for Target debuted in 1999. The collaboration eventually brought over 2,000 products to market across 20 categories, including kitchen electrics, gadgets, cleaning supplies, home décor, and storage and organization. This groundbreaking 15-year partnership with Target transformed mass-merchandising strategies, elevated consumers’ expectations for design, and made Target a design destination.

In addition to high-end client relationships, Michael Graves Design’s revolutionary approach to common home products, known as “Art of the Everyday Object,” solidified it as a pioneer in the contemporary design industry.

Semi-opaque white plastic toilet brush and holder with blue sticker on receptacle and blue handle on brush
Toilet brush designed by Michael Graves. / THF179683

“Michael Graves and his designers performed a kind of design alchemy, transforming often humble things—thousands of them—into objects of delight, humor, and elegance,” said Marc Greuther, vice president, historical resources and chief curator at The Henry Ford. “He showed that seeming near-opposites, such as practicality, whimsy, affordability, decoration, and modernity, could actually coexist—and move swiftly off the shelves of everyday retailers.”

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home life, shopping, design, The Henry Ford Magazine, by Jennifer LaForce, Henry Ford Museum

Man in black t-shirt, jeans, baseball cap, and backpack stands in a plaza with a few other people and red building behind him
Mick Ebeling, founder of Not Impossible Labs, home of Music: Not Impossible. / Photo courtesy Not Impossible Labs


Film producer Mick Ebeling founded Not Impossible Labs to be a tech incubator with the mission of righting wrongs with innovation. Since then, his credo to “create technology for the sake of humanity” has resulted in developments like an invention allowing people who are paralyzed to communicate using only their eye movements and 3D-printed arms for Sudanese children who’ve lost limbs to war. So when Ebeling witnessed a concert for deaf listeners—where the music was turned up loud enough for the crowd to feel the vibrations—around the same time as a friend lost his sense of smell in a skateboarding accident, he had a revelation. “He didn’t fall on his nose—he fell on his head,” Ebeling said. “That means you don’t smell with your nose. You smell with your brain, which means you don’t hear with your ears, you do that with your brain too. So what if we went around and kind of subverted the classic way that people hear and we just took a new pathway to the brain?”

Thus was born the Music: Not Impossible project. Ebeling enlisted Daniel Belquer, a Brazilian music composer and technologist, to be the “mad scientist” shepherding the endeavor. Belquer was obsessed with vibration and tickled by the observation that skin could act as a substitute for the eardrum. “In terms of frequency range, the skin is much more limited than the ears,” said Belquer, “but the skin is better at perceiving texture.”

Belquer and Ebeling worked with engineers at Bresslergroup, Cinco Design, and Avnet, in close collaboration with members of the deaf community, to create the current version of a wearable device consisting of a “vibrotactile” vest, wrist straps, and ankle straps. The harness features 24 actuators linked to different instruments and sounds that distribute vibrations all over the body. The system is totally customizable and could, for example, have the drums vibrate the ankles, guitars stimulate the wrists, basslines rumble along the base of the spine, vocals tickle the chest, and so on.

Gif showing four total images of backpack-like device that attaches around the body
Mick Ebeling and Daniel Belquer worked with leading engineers and members of the deaf community to create the current version of their wearable device, which consists of a “vibrotactile” vest, wrist straps, and ankle straps. / Photos by Cinco Design

“What we’re doing is transforming the audio into small packets of information that convey frequency amplitude in the range that our device can recognize,” Belquer said. “And then we send this through the air to the technology of the device. The wearables receive that information and drive the actuators across the skin, so you get a haptic [a term describing the perception of objects by touch] translation of the sound as it was in its source.”

As the team tested prototypes and held demo events, they also discovered the device has benefits for hearing listeners as well as deaf ones. “We can totally provide an experience that is both auditory and haptic,” said Belquer. “So with the vibration and the music, you hear it and you feel it and you get gestalt. This combined experience is more powerful than the individual parts. It’s like nothing you’ve ever felt.”

Room filled with blue light and people with their hands in the air; one close to camera wears a device strapped to his arm
Photo courtesy Not Impossible Labs

The project won silver in the Social Impact Design category at the 2020 Industrial Designers Society of America (IDSA) International Design Excellence Awards (IDEA), which are hosted at The Henry Ford. Here’s what Marc Greuther, vice president at The Henry Ford and an IDEA juror, had to say about the project: “I like to think of design as an essentially friction-reducing discipline, reducing chafing in the functional, aesthetic, or durability realms—of design building bridges, shortening the route between user and a known destination promised by a tool’s outcome, whether it’s a really good cup of coffee, a comfortable office chair, or an intuitive e-commerce interface. Music: Not Impossible grabbed my attention for going an order of magnitude further—for bridging unconnectable worlds, making sound and music accessible to the deaf. In his design checklist, Bill Stumpf said good design should ‘advance the arts of living and working.’ Music: Not Impossible fulfills that goal by creating an opening into a vast landscape—not by reducing friction but by removing a wall.”

“In the beginning, people would say this might be something like Morse code or Braille, that you have to go through an educational process in order to understand,” said Belquer. “But as an artist, I was always against a learning curve. You might not know or like a specific kind of music or style, but you can relate to what the emotional message of the content is. You don’t need to be trained in order to have the experience and be impacted by it.”

African American man faces the camera with his mouth open, while a group of people behind him face the opposite direction
Photo courtesy Not Impossible Labs

What may be most remarkable about the project is that it creates a shared experience among people who might not have had one otherwise. From what the Music: Not Impossible team has witnessed so far, wearing the device can be just as intense and euphoric for folks who can hear as those who can’t. “We’ve had maybe 3,000 demo participants at this point,” said Belquer, “and there’s this face we always see: Their eyes open wide and their mouth and jaw drops as they have this ‘wow!’ moment.”


Mike Rubin is a writer living in Brooklyn, and Jennifer LaForce is Editorial Director at Octane and Editor of The Henry Ford Magazine. This post was adapted from “Where Can Sound Take Us?,” an article in the June–December 2021 issue of The Henry Ford Magazine.

design, inventors, by Jennifer LaForce, by Mike Rubin, music, The Henry Ford Magazine

Medium-skin tone man in a blue suit stands in front of a corrugated white metal wall Corey Williams, Dearborn Truck Plant Manager, will tell you that the culture at the plant where the F-150 is built is one of a kind. / Photo by Nick Hagen


Corey Williams has been a part of the Dearborn Truck Plant management team for nearly four years, promoted to plant manager in January 2021, and he’s worked at many Ford facilities in a variety of management positions over the 25-plus years he’s been with Ford. He’ll tell you with conviction that the Dearborn Truck Plant, where the Ford F-150 is built and The Henry Ford’s Ford Rouge Factory Tour welcomes thousands of visitors a year, is unlike anywhere else in the world.

“Every Ford plant has the same goals, metrics and objectives—we all want to deliver the best, highest-quality product to the customer that we can,” said Williams. “But at Dearborn Truck, the culture is different. And when I say different, I mean everyone here understands that we are building America’s bestselling truck and the sense of pride in that is like no other.”

“Everybody knows that we are leaders, never followers,” he added. “That if it can be done, it will be done at DTP [Dearborn Truck Plant]—at not only the highest rate and volumes but with the greatest efficiency.”

Partially assembled truck cabs on an assembly line; a person works on one in the distance
Ford F-150 Truck Assembly at the Dearborn Truck Plant at the Ford Rouge Complex

That attitude and mental mantra fit perfectly with Williams’ persona. He’s not afraid to admit he’s an ultracompetitive guy who feeds off having to face the next challenge.

“I’ve been a sports guy my entire life,” he said. “I love to compete and like the idea of a team—the collaborative part of it and how you have to work together toward a common goal.”

And when asked about the new set of players—vehicles as well as workers—that are now ready to call the Ford Rouge Complex home along with Dearborn Truck Plant, Williams couldn’t be more excited. In 2022, the new Rouge Electric Vehicle Center is slated to open, employing hundreds of new hires and manufacturing the all-new battery-electric F-150. “Not a day goes by that people don’t ask me about our new hybrid, the EV center, and electric truck—the buzz and amazement just grows,” said Williams. “It’s a huge step in continuing our truck leadership and dominance. We are changing the game.”

Play to Work


Gameboard, box top, and box bottom filled with cards and game pieces
Staff from Ford Motor Company and The Henry Ford trace some of their interest in STEM and manufacturing to childhood television, toys, and games, like this 1960s Clue set in our collection. / THF188744

We asked Corey and other members of Ford Motor Company’s vehicle launch team and The Henry Ford’s Ford Rouge Factory Tour what games, TV shows, toys, etc., they remember growing up that helped spark their interest in STEM and manufacturing.

Corey Williams, Plant Manager at Ford: Playing team sports in his younger years is a key precursor to his manufacturing management skills today. “Involving yourself in team events where you need to collaborate and compete as a team toward a common objective is extremely relevant from a STEM standpoint,” he said.

James Housel, Bodyshop Launch Manager at Ford: “Saturday morning cartoons watching ‘Wile E. Coyote, SUUUUUUPER Genius.’” The cartoon character is always obtaining crazy gizmos from fictional mail-order company Acme in the hopes of capturing the Road Runner.

Cynthia Jones, Director, Museum Experiences & Engagement, at The Henry Ford: “I loved to play the board games Risk and Clue. Both of those helped me identify patterns, test hypotheses, set strategy goals and learn from failure.” Like Williams, Jones, a dedicated swimmer through high school, credits competitive sports too.

Doug Plond, Senior Manager, Ford Rouge Factory Tour, at The Henry Ford: “As a really young tyke, I loved to build with my red cardboard brick set—knocking them down was the fun part. Once I got a bit older, I moved up to Lincoln Logs.”


Jennifer LaForce is Editorial Director at Octane and Editor of The Henry Ford Magazine. This post was adapted from an article first published in the June–December 2021 issue of The Henry Ford Magazine.

African American history, toys and games, The Henry Ford Magazine, sports, Michigan, manufacturing, Ford workers, Ford Rouge Factory Complex, Ford Motor Company, Dearborn, childhood, cars, by Jennifer LaForce, alternative fuel vehicles

Low-angle photo of a carousel in a wooden structure with children riding carved animals
Greenfield Village’s Herschell-Spillman Carousel. / Photo by KMS Photography


Say the word “carousel” and most people conjure up images of ornate horses on poles, happy children upon them screaming with glee as they go up and down, round and round.

Visit the Herschell-Spillman Carousel in Greenfield Village and the scene is similar. It’s a centerpoint of fascination, fun and play for thousands of guests each year. A place to decompress from the more serious points of history shared in the village and just let go.

“The carousel gets to the multifaceted nature of the Greenfield Village experience,” said Marc Greuther, Vice President, Historical Resources and Chief Curator at The Henry Ford. “That it’s not always about innovation, ingenuity, and resourcefulness. Sometimes it’s simply about having fun. If you think about it, there’s some ingenuity, resourcefulness, and innovation in that.”

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by Jennifer LaForce, The Henry Ford Magazine, childhood, Greenfield Village

In Greenfield Village’s Liberty Craftworks district, skilled artisans practice authentic period crafts and trades with techniques that are, in some cases, centuries old. Here, we ask two of our talented Liberty Craftworks staff, both of whom have worked at The Henry Ford for more than a decade, why they like to make things with their hands.

Joshua Wojick: Crafts and Trades Program Manager, The Henry Ford

Mediums: Glassblowing, Mixed-Media Sculpture  
Years at The Henry Ford: 16

A student at the College for Creative Studies in Detroit in the 1990s, Joshua was interested in industrial design, thinking about going into the automotive industry. Then he decided to take a glassblowing class. “I was hooked instantly,” he said. “It spawned my love of craft, of materiality and the honesty of material, of making.”

He changed majors and has never looked back.

Five silver orbs in a rubble-filled warehouse, each with the top shaved off a bit more till the last one is almost flat
Photo courtesy of Joshua Wojick.

At The Henry Ford, he appreciates the boutique expression of production afforded by the Liberty Craftworks community. “It’s a tough world getting into strict production craftmaking. It takes specific focus to make the same things over and over again. When you get to see it in a smaller setting—where artists are working, controlling, understanding the material moment by moment—it draws you in. That is what’s unique to The Henry Ford.”

He is also grateful for the guests he can interact with in Greenfield Village during daily demonstrations. “I have always looked at this interaction as the driving force of the Craftworks community. As artists, we have the opportunity to meet unique people and hear their life journeys, which can help you think differently throughout the day.”

Five variously colored rounded rocks balance on top of each other atop what seems to be a melted and serpentine metal beam
Photo courtesy of Joshua Wojick.

Joshua never stops making things, creating award-winning art inside as well as outside of The Henry Ford. See more of his work at joshuawojick.com.

Melinda Mercer: Pottery Shop Lead, The Henry Ford

Mediums: Wood-Fired Porcelain, Salt-Glazed Stoneware, Patchwork Quilting
Years at The Henry Ford: 17

Melinda has loved pottery for decades, first enthralled by its artistry as she watched her high school art teacher throw clay on his potter’s wheel and next while earning her fine arts degree. Then, as an intern at The Henry Ford a few years later, she had the privilege of tutelage under Bryan VanBenschoten, a lead potter in the Pottery Shop for nearly 40 years.

Eight orange pottery jugs topped with corks feature a variety of whimsical faces
Photo courtesy of Melinda Mercer.

One of her favorite things in the world is wood-firing in the shop’s wood kiln. She calls it a labor of love, a rewarding team effort that the potters do only once or twice a year. “It takes us months to prepare,” she said. “And once we start putting wood in the kiln, we have to stay with the kiln for 30 hours, loading more wood every couple minutes. There’s no electricity, no technology. Just us, the wood, and the fire.”

Melinda loves the individuality the wood-firing process affords her. “We really get to stretch artistically,” she said. More importantly, she can share the experience with guests at The Henry Ford. “The wood-firing is a magical event—when visitors see the flames shooting from the top of the kiln, their reactions are quite remarkable.”

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art, making, Greenfield Village, by Jennifer LaForce, #Behind The Scenes @ The Henry Ford

Smiling woman with long blonde hair stands with blue furry puppet over one shoulder

Carmen Osbahr-Vertiz and Rosita. / Photo courtesy of Sesame Workshop

Carmen Osbahr-Vertiz shares her journey to becoming a professional puppeteer, how she met Jim Henson, and what it’s like being a part of the Sesame Street family.

As a curator at The Henry Ford, I gained renewed appreciation for Jim Henson while researching the 50th anniversary of Sesame Street in 2019, then again while commemorating Henson’s legacy on the 30th anniversary of his passing in 2020. So it was with great anticipation that I looked forward to interviewing Carmen Osbahr-Vertiz, puppeteer for the Sesame Street character Rosita and someone who had worked for and personally known Jim Henson.

Carmen enchanted us with her stories: growing up in Mexico; her personal interests and love of family; her passion for puppetry and how this turned into her involvement with Jim Henson Productions; how she helped create her Sesame Street character, who was vibrant, outspoken, and passionate—much like Carmen herself.

Carmen struck us as fearless—a young, raw talent beating out more seasoned professionals for work, leaving Mexico behind to attend a puppetry workshop in New York City because she desperately wanted to learn more, and staying there because Jim Henson himself asked her to. She regrets that she never returned home, but recognizes that, through her work, she can proudly represent and keep close to her heart her love of her homeland, community, and family.

—Donna R. Braden



Did you know from an early age that you wanted to work with puppets, become a professional puppeteer?

No. Of all my friends growing up in Mexico City, I was the one who had no idea what she wanted to do. Nothing that gave me a sign. At one time, I thought I wanted to go to the OlympicsI was good in sports, very competitive. I even wanted to work with and talk to the dolphins until I found out about all the science I would need.

When I was 5 or 6 years old, I did love to watch Topo Gigio [a character on a children’s puppet show on Italian television in the early 1960s] every Monday on TV. He was so alive. And then when I was 8, I remember having a playdate at a friend’s house watching Plaza Sésamo [Mexico’s Sesame Street, one of the first international co-productions of the show, which started running in 1972] for the first time. We laughed and sang.

I think my curiosity was thereI wanted to know how they did it. I watched the Muppets, too, when that show came out. But I didn’t know much about Jim Henson until a friend of my brother brought me a book, Of Muppets and Men [Of Muppets and Men: The Making of the Muppet Show, written by Christopher Finch], when I was in high school. The book had pictures of the puppeteers and explanations on how they did it. It was the first time I saw how it worked, and it blew my mind that they had to work with their arms above their heads, that they did the voices themselves.

Was reading that book your light bulb moment?

The light bulb really went on for me when my brother, who was working for Televisa [a Mexican mass media company] at the time, invited me and my friends to attend a workshop with Americans for a children’s show that had puppets. I was the only one called back. I was with a bunch of professional actors from universitythe youngest in the group at 18 with no idea of acting. On the third day of the workshop, they brought the puppets out, and we had to work with the cameras and monitors and learn how, when you move the puppet one way, it appears the other way on the monitorit’s inverted. That is when it really clicked for me. I started remembering all I had watched on TV, how the puppets breathe and walk. They live. I was mesmerized by the challenge to make this thing with no expression have expression.

Group of people in tight space, several holding puppets
While working on the children’s television show Super Ondas for Mexican mass media company Televisa in the 1980s, Carmen Osbahr-Vertiz (at right) was one of a small group of professional female puppeteers in the industry. / Photo courtesy of Carmen Osbahr-Vertiz

I loved it. I was in heaven. While the professional actors were having problems because their expressions were happening below, not above, I was making this puppet come alive. It didn’t matter that I was shy or didn’t have the acting skills.

I think my brother knew when he invited me to that workshop. After that, it all came together for mewhy I loved the puppets, the magic, the joy, the curiosity.

And I got a job working for Televisa.

How did you cross paths with Jim Henson?

I was working as a puppeteer at Televisa on The Treasure of Knowledge show when I met Kermit Love from the Henson group. He was in Mexico to train puppeteers from Plaza Sésamo. I asked him if he could help me. I felt that I was the only person in Mexico that was passionate about the puppets, that I had respect for them that no one else did. Most puppeteers were actors who were quick to move on to other things. I started asking questions about why we couldn’t do our own voices. I wanted to get better at my craft. I wanted our work to be better.

Kermit invited me to the U.S. to attend a workshop. So I went to Manhattan. One day, he came by and said, “We’re going to a party. Here’s your mask.” Suddenly, I was at a masquerade party thrown by Jim Henson at the Waldorf Astoria. That’s when I met Jim for the first time. It was so amazing. He was so amazing. He invited me to come observe production of his next season of Sesame Street. Just to see them working as a team. They were brilliant, geniuses, magicians. I thought to myself I would love to stay here. This is a dream.

 Carmen’s Calls to Action


Go Ahead and Dream

“Never be afraid of your dreams. And if things don’t work out quite the way you hoped now, you will find a way to make them work in the future.”

Making Mistakes Is OK
“Making mistakes is actually more than OK. It’s wonderful. It’s how we learn.”

Keep Growing
“Don’t be scared to try something new. Even now, I feel like me and Rosita still have a lot of space to grow, and we’re always learning new things, talking about topics I never thought we would be.”

Be Prepared to Work Hard
“Being a puppeteer in the Muppet style is so much fun, but it is difficult, hard work. If you like a challenge, teamwork, laughing a lot, and throwing out ideas and solving problems all the time, then this is for you.”


When Jim did call me and said he decided he wanted me to be a part of the Muppet family, that he wanted a strong female puppeteer, I raised my hands and was like, “WAAAWWW!”

That was 1989, just a year before Jim died.

What role did you play in bringing your Sesame Street character Rosita to life?

When Jim was alive, he told me he always wanted a bilingual character for Sesame Street. I told him I didn’t really speak a lot of English. I was probably at 25%. He said no worries. We will work together. It will come out naturally. It’ll be fun.

Designer Ed Christie first asked me to help write a bio for my character because he wanted to create someone I would be comfortable with. So I told him I wanted her to be colorful and present. We Latinos like to hug and kiss. She needs to be cuddly with flowing hair. I wanted her to play the guitar and be musical like I was.

I wanted to name her Rosita, after my best friend in Mexico City, Rosa. I really liked the idea of how people could R the R’s—RRRRRosita.

Meet Rosita, a Bilingual Turquoise Monster 
 

Full name: Rosita la Monstrua de las Cuevas (the Monster of the Caves)
Age: 5
Birthday: December 7
Birthplace: Mexico
Parents: Rosa and Ricardo
Puppeteer: Carmen Osbahr-Vertiz
Designer: Ed Christie
First TV appearance: Sesame Street, season 23, episode 2888 (1991)
Favorite Friends: Zoe, Elmo, Grover, Telly Monster, Prairie Dawn, and Abby Cadabby
Likes: Presenting the Spanish Word of the Day and playing her guitar. She’s very good with history as well as geography.


Ed heard all that and made a puppet that wasn’t tiny but had a presence. She has a round belly, live hands and wings like a flying squirrel. He said he designed her like that thinking of a flamenco skirt. And she’s turquoise, which is an important color in Mexican culture, representing life and hope.

I just loved her from the start. Rosita is my immigrant girl, a happy, family-oriented monster that speaks better English than I do. She’s confident, doesn’t mind making mistakes and has explosive feelings.

Is it difficult to bring Rosita’s explosive personality to life?

When you’re a puppeteer, you quickly learn that it is not just about your character above. It’s also about the layer underneath.

We are in a very physical situation that is often very uncomfortable. You can’t be claustrophobic and you can’t be smelly. We all joke about eating no onions or garlic, brushing your teeth.

With Rosita, I have someone else doing her right hand as well, so he has to match what I am doing so carefully. If you move the puppet slightly the wrong way, for example, it won’t look like it is listening. It is very specific, and you’re sharing a small, cramped space with others, looking at monitors and trying to work in extremely coordinated ways.

Group of people, two holding furry puppets, on TV set designed to look like a street
Carmen bringing Rosita to life on the set of Sesame Street. / Photo courtesy of Richard Termine/Sesame Workshop

As puppeteers, we are solving physical problems all the time, learning new ways to trick the cameras into presenting our characters as living, breathing things. It’s about subtle movements, creating reactions that match with the other characters.

In your creative community, in the entertainment industry in general, do you feel as if Jim Henson’s legacy is still alive and well?

Jim was amazing. His mind was brilliant. He was curious and put together this world around all the things he liked. He was ahead of his time, and we keep trying to keep his legacy alive because he had it right.

For me, I can see that he still touches people. I have so many young people come up and say, “I want to be a puppeteer. Jim Henson changed my life.” And so many of them are very, very clever. They are bringing all of these new ideas and technologies to the conversation. I’m so proud of everyone that comes to us that were inspired by Jim. It’s so rewarding.

What about with audiences? Does Jim’s vision resonate with the next generation?

I know animation is where it’s at today, but it’s just so flat, and Jim’s characters are just so alive. When we did Sesame Street’s 50th anniversary concert live a few years ago, I was so worried about the audience’s reaction to seeing us rolling around, sweating on the stage. What I felt instead was absolutely incredible. I saw grandparents with their grandkids, parents with their children singing and crying, connecting with each other. Because of Jim. It was so touching, so inspiring.

In terms of your impact, how has your career influenced others? Can you speak to the appreciation you have for how your role as Rosita is helping children learn and grow?

What this job has brought to me has been amazing, and impact really goes both ways. The impact Rosita has had on others and the impact people have had on my life because of her.

Blue furry puppet standing on one leg and holding yellow maracas
Rosita. / Photo courtesy of Sesame Workshop

Rosita is part of lots of outreach within communities where so many see her and the other characters as friends. Today, we are working on racial justice messages, and Rosita and I have also been working with military families for 10 years. We’ve created videos for young parents so they can help explain deployment to their children. We’ve also had a script where Rosita’s dad comes back home from a tour of duty and is injured and in a wheelchair. The words in that videohow military families have to deal with both invisible and physical injuries, the suffering they face and sacrifices they makeI took it very personally. I even asked myself if I thought I was ready to become an American citizen. It was something I had researched before, but I was never sure if I was readyI’m so proud of my Mexican heritage. After working with military families, though, I said to myself that I was definitely ready, and I became an American citizen.


Donna R. Braden is Senior Curator and Curator of Public Life at The Henry Ford. Jennifer LaForce is Editorial Director at Octane and Editor of The Henry Ford Magazine. This article was first published in the June–December 2021 issue of The Henry Ford Magazine.

New York, 21st century, 20th century, women's history, TV, The Henry Ford Magazine, popular culture, Jim Henson, immigrants, Hispanic and Latino history, by Jennifer LaForce, by Donna R. Braden

THF1910

Life is often a juggling act of work, play and family. While current-day clothiers experience the trials and tribulations of being small-town entrepreneurs in the big business of fashion, more than 100 years ago many women were facing similar circumstances, leaning on their sense of style to furnish a living.

In the late 1800s, Elizabeth Cohen had run a millinery store next to her husband’s dry goods store in Detroit. When he died and left her alone with a young family, she consolidated the shops under one roof. Living above the store, she was able to run a business and earn a living while staying near her children.

Cohen leveraged middle-class consumers’ growing fascination with fashion, using mass-produced components to create hats in the latest styles and to the individual tastes of customers. To attract business, resourceful store owners like Mrs. Cohen displayed goods in storefront windows and might have advertised through trade cards or by placing advertisements in newspapers, magazines or city directories.

“While Mrs. Cohen was more likely following fashion than creating it, it did take creativity and design skill,” Jeanine Head Miller, curator of domestic life at The Henry Ford, said of Cohen’s millinery prowess. “She was a small maker connecting with local customers in her community — a 19th-century version of Etsy, perhaps, but without the online reach.”

And she certainly gained independence and the satisfaction of supporting her family while selling the hats she created from the factory-produced components she acquired. “People can appreciate the widowed Elizabeth Cohen’s balancing act,” added Miller, “successfully caring for her children while earning a living during an era when fewer opportunities were available to women.” 

Jennifer LaForce is a writer for The Henry Ford Magazine. This story originally appeared in the June-December 2016 issue.

19th century, women's history, The Henry Ford Magazine, shopping, Michigan, making, hats, Greenfield Village buildings, Greenfield Village, fashion, entrepreneurship, Detroit, design, Cohen Millinery, by Jennifer LaForce