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Claude Harvard faced many racial obstacles over the course of his young life, but when he addressed a crowd of students at Tuskegee University in 1935, he spoke with confidence and optimism:

“Speaking from my own experience, brief as it is, I feel certain that the man or woman who has put his very best into honest effort to gain an education will not find the doors to success barred.”

One of the few, if not the only, Black engineers employed by Henry Ford at the time, Claude had been personally sent to Tuskegee by Ford to showcase an invention of his own creation. Even in the face of societal discrimination, the message of empowerment and perseverance that Claude imparted on that day was one that he carried with him over the course of his own career. For him, there was always a path forward.

Four men in suits wearing headphones sit at a table with equipment on the table and along the wall behind them
Claude Harvard practicing radio communication with other students at Henry Ford Trade School in 1930. / THF272856

Born in 1911, Claude spent the first ten years of his life in Dublin, Georgia, until his family, like other Black families of the time period, made the decision to move north to Detroit in order to escape the poor economic opportunities and harsh Jim Crow laws of the South. From a young age, Claude was intrigued by science and developed a keen interest in a radical new technology—wireless radio. To further this interest, he sold products door-to-door just so he could acquire his own crystal radio set to play around with. It would be Claude’s passion for radio that led him to grander opportunities.

At school in Detroit, Harvard demonstrated an aptitude for the STEM fields and was eventually referred to the Henry Ford Trade School, a place usually reserved for orphaned teen-aged boys to be trained in a variety of skilled, industrial trade work. His enrollment at Henry Ford Trade School depended on his ability to resist the racial taunting of classmates and stay out of fights. Once there, his hands-on classes consisted of machining, metallurgy, drafting, and engine design, among others. In addition to the manual training received, academic classes were also required, and students could participate in clubs.

Young men sit around a long table looking at a man standing at one end
Claude Harvard with other Radio Club members and their teacher at Henry Ford Trade School in 1930. / THF272854

As president of the Radio Club, Claude Harvard became acquainted with Henry Ford, who shared an interest in radio—as early as 1919, radio was playing a pivotal role in Ford Motor Company’s communications. Although he graduated at the top of his class in 1932, Claude was not given a journeyman’s card like the rest of his classmates. A journeyman’s card would have allowed Claude to be actively employed as a tradesperson. Despite this obstacle, Henry Ford recognized Claude’s talent and he was hired at the trade school. By the 1920s, Ford Motor Company had become the largest employer of African American workers in the country. Although Ford employed large numbers of African Americans, there were limits to how far most could advance. Many African American workers spent their time in lower paying, dirty, dangerous, and unhealthy jobs.

The year 1932 also saw Henry Ford and Ford Motor Company once again revolutionize the auto industry with the introduction of a low-priced V-8 engine. By casting the crankcase and cylinder banks as a single unit, Ford cut manufacturing costs and could offer its V-8 in a car starting under $500, a steal at the time. The affordability of the V-8 meant many customers for Ford, and with that came inevitable complaints—like a noisy rattling that emanated from the engine. To remedy this problem, which was caused by irregular-shaped piston pins, Henry Ford turned to Claude Harvard.

Engine sitting on a stand
1932 Ford V-8 Engine, No. 1 / THF101039

To solve the issue, Harvard invented a machine that checked the shape of piston pins and sorted them by size with the use of radio waves. More specifically, the machine checked the depth of the cut on each pin, its length, and its surface smoothness. It then sorted the V-8 pins by size at a rate of three per second.  Ford implemented the machine on the factory floor and touted it as an example of the company’s commitment to scientific accuracy and uniform quality. Along with featuring Claude’s invention in print and audio-visual ads, Ford also sent Harvard to the 1934 World’s Fair in Chicago and to the Tuskegee Institute in Alabama to showcase the machine.

Machine on display under a sign with text, with images along wall behind
Piston Pin Inspection Machine at the 1934 World’s Fair in Chicago, Illinois. / THF212795

During his time at Tuskegee, Harvard befriended famed agricultural scientist George Washington Carver, who he eventually introduced to Henry Ford. In 1937, when George Washington Carver visited Henry Ford in Dearborn, he insisted that Claude be there. While Carver and Ford would remain friends the rest of their lives, Claude Harvard left Ford Motor Company in 1938 over a disagreement about divorcing his wife and his pay. Despite Ford patenting over 20 of Harvard’s ideas, Claude’s career would be forced in a new direction and over time, the invention of the piston pin sorting machine would simply be attributed to the Henry Ford Trade School.

Despite these many obstacles, Claude’s work lived on in the students that he taught later in his life, the contributions he made to manufacturing, and a 1990 oral history, where he stood by his sentiments that if one put in a honest effort into learning, there would always be a way forward.


Ryan Jelso is Associate Curator, Digital Content, at The Henry Ford.

Michigan, Detroit, 1930s, 20th century, technology, radio, manufacturing, making, Ford workers, Ford Motor Company, engines, engineering, education, by Ryan Jelso, African American history, #THFCuratorChat

White compact car

THF90278

Most Americans weren’t very interested in small cars—until 1973, when Middle Eastern oil-producing countries cut back on oil exports. Gas prices skyrocketed in the U.S., and shortages led to long lines at service stations. Many people still wanted big American-style cars, but more and more actually bought small four-cylinder, front-wheel-drive, European-inspired cars like this Ford Escort. “The new world car” evoked the Model T’s slogan: “the universal car.”

Blue sign in the shape of a stylized eagle with white text "Ford, The Universal Car"
Model Ts were built in 20 countries, on every continent but Antarctica. / THF104934

Two-page advertising spread with photo of car under cover decorated with a variety of national flags and many people in white coats standing alongside; also contains text
Ford responded to competition from small gas-sipping foreign cars by making an Escort for the North American market. Introduced in Europe in 1968, the Escort was built and sold in many countries, coming to the U.S. in 1981. / THF84548

Series of colorful images, each with a title and text underneath
Many Escort ads focused on technology that improved the car’s fuel efficiency, reflecting customers’ growing interest in improved gas mileage. / THF84549


This post was adapted from an exhibit label in Henry Ford Museum of American Innovation.

1980s, 20th century, Ford Motor Company, cars

Dark background containing white line drawings, notations and text

By the early 1950s, Ford Motor Company’s engineers had made over one million technical drawings of the parts used to make Ford cars and trucks. In 1949 alone, they used 13 million square feet of blueprint paper!

Large room full of tables, some of which have men standing near, leaning on, or lying on them with pencils or pens in hand
Ford Motor Company engineers at work, circa 1952. / THF125069

The drawings were being stashed away wherever room could be found. Since many of the drawings were for parts that were still in production, there was concern that the company’s operations would come to a halt if drawings were lost to a fire, a flood, or worse. Plans were made to microfilm the drawings so they could be stored more securely.

Sheet with text that notes among other things “top security for its records in the event of a bombing attack”
Paragraph from a 1951 brochure detailing the microfilming project. Cold War tensions were running high. / detail from THF135511

Three women in room with small filing cabinets along the walls and desks in the center
Eleven fireproof storage safes, holding one million microfilmed drawings, 1951. / THF123713

To save space, most of the original paper blueprints were destroyed after the drawings were copied onto microfilm. But a few can still be found in our Miscellaneous Ford Motor Company Blueprint and Drawings Collection.

Blueprint with blue background containing line drawings with notations and text
Blueprint showing part TT-7851-R for a Ford Model TT Truck. / THF138486

Dark background containing white line drawings, notations and text
70 mm microfilm copy of the same drawing. / THF406917

The Ford Motor Company Part Drawing Collection consists of over one million Ford engineering drawings from 1903–1957, on 70 mm microfilm. Each piece of film measures approximately 2.625 x 3.5 inches, and is in a manila envelope that shows the part number and the drawing’s latest revision date.

Manila envelope with handwritten numbers and red check mark
Envelope for drawing TT-7851-R, dated August 25, 1926. / THF406916

As of this writing, about 3,000 Ford part drawings can be seen on our Digital Collections website. Only 997,000 to go!

So, why don’t we “just” digitize them all?

The first challenge is the size of the film. Most high-speed scanners on the market now are not equipped to hold 70 mm film. And because each frame of film was cut from its roll and placed in a separate envelope, the film cannot simply be run through a machine.

We image the film using an Epson Perfection V850 Scanner with built-in Transparency Unit (a light inside the lid that allows it to scan film). Each piece of film measures just under 3 x 4 inches, so a scanning resolution of 1200 dpi (3600 x 4800 pixels) will usually suffice … but we go higher if a drawing looks like it will be difficult to read.

Three sheets with intricate drawings, notations and text
Larger blueprints, like this one for a V-8 Cylinder Block, were microfilmed in segments. / THF401366

After the film has been scanned, the images are straightened and cropped, and adjustments may be made to the brightness and contrast. If the film is a negative, we also create an additional, positive version of the digital image.

Line drawings, notations and text on light background
This version of the digital image can be printed without using as much toner. / THF406918

However, the bigger challenge is the data entry. Even the best digital image is useless if nobody can find it. To that end, it is necessary to transcribe the part number, the date of the drawing, and the title of the drawing from each piece of film. And many of the drawings include more than one part number!

Handwritten text reading in part “A-18254-B” followed by “A-18255-B”
If parts are symmetrical opposites, there is only one drawing for the pair. / detail from THF400831

Handwritten text in tabular format with numbers, dates, and initials
The revision history appears in the upper right corner of each drawing. This drawing is dated December 3, 1930 … but earlier versions may also exist. / detail from THF400831

If you are interested in researching the Ford Motor Company Part Drawings Collection, our Popular Research Topics page includes an FAQ and information about how to get started. Inquiries can be sent to research.center@thehenryford.org.

The Henry Ford is facing unprecedented financial challenges due to the impact of our 16-week closure and reduced operations. We need your help in securing our future. Love the Henry Ford? Please support all that we treasure—including our digitization program. Longtime supporters of The Henry Ford will match your donation dollar for dollar, so your contribution will have double the impact.
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20th century, Ford Motor Company, drawings, digitization, cars, by Jim Orr, archives, #digitization100K, #Behind The Scenes @ The Henry Ford

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The 1953 Ford Sunliner, Official Pace Car of the 1953 Indianapolis 500. (
THF87498)

As America’s longest-running automobile race, it’s not surprising that the Indianapolis 500 is steeped in special traditions. Whether it’s the wistful singing of “Back Home Again in Indiana” before the green flag, or the celebratory Victory Lane milk toast – which is anything but milquetoast – Indy is full of distinctive rituals that make the race unique. One of those long-standing traditions is the pace car, a fixture since the very first Indy 500 in 1911.

This is no mere ceremonial role. The pace car is a working vehicle that leads the grid into the start of the race, and then comes back out during caution laps to keep the field moving in an orderly fashion. Traditionally, the pace car’s make has varied from year to year, though it is invariably an American brand. Indiana manufacturers like Stutz, Marmon, and Studebaker showed up frequently, but badges from the Detroit Three – Chrysler, Ford, and General Motors – have dominated. In more recent years, Chevrolet has been the provider of choice, with every pace car since 2002 being either a Corvette or a Camaro. Since 1936, the race’s winning driver has received a copy of pace car as a part of the prize package.

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Amelia Earhart rides in the pace car, a 1935 Ford V-8, at the 1935 Indianapolis 500. (
THF256052)

Likewise, honorary pace car drivers have changed over time. The first decades often featured industry leaders like Carl Fisher (founder of Indianapolis Motor Speedway), Harry Stutz, and Edsel Ford. Starting in the 1970s, celebrities like James Garner, Jay Leno, and Morgan Freeman appeared. Racing drivers have always been in the mix, with everyone from Barney Oldfield to Jackie Stewart to Jeff Gordon having served in the role. (The “fastest” pace car driver was probably Charles Yeager, who drove in 1986 – 39 years after he broke the sound barrier in the rocket-powered airplane Glamorous Glennis.)

Ford was given pace car honors for 1953. It was a big year for the company – half a century had passed since Henry Ford and his primary shareholders signed the articles of association establishing Ford Motor Company in 1903. The firm celebrated its golden anniversary in several ways. It commissioned Norman Rockwell to create artwork for a special calendar. It built a high-tech concept car said to contain more than 50 automotive innovations. And it gave every vehicle it built that year a commemorative steering wheel badge that read “50th Anniversary 1903-1953.”

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Henry Ford’s 1902 “999” race car poses with the 1953 Ford Sunliner pace car on Ford’s Dearborn test track. (Note the familiar clocktower at upper right!) (
THF130893)

For its star turn at Indianapolis, Ford provided a Sunliner model to fulfill the pace car’s duties. The two-door Sunliner convertible was a part of Ford’s Crestline series – its top trim level for the 1953 model year. Crestline cars featured chrome window moldings, sun visors, and armrests. Unlike the entry-level Mainline or mid-priced Customline series, which were available with either Ford’s inline 6 or V-8 engines, Crestline cars came only with the 239 cubic inch, 110 horsepower V-8. Additionally, Crestline was the only one of the three series to include a convertible body style.

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William Clay Ford at the tiller of “999” at Indianapolis Motor Speedway. (
THF130906)

Ford actually sent two cars to Indianapolis for the big race. In addition to the pace car, Henry Ford’s 1902 race car “999” was pulled from exhibit at Henry Ford Museum to participate in the festivities. True, “999” never competed at Indianapolis Motor Speedway. But its best-known driver, Barney Oldfield, drove twice in the Indy 500, finishing in fifth place both in 1914 and 1916. Fittingly, Indy officials gave William Clay Ford the honor of driving the pace car. Mr. Ford, the youngest of Henry Ford’s grandchildren, didn’t stop there. He also personally piloted “999” in demonstrations prior to the race.

As for the race itself? The 1953 Indianapolis 500 was a hot one – literally. Temperatures were well over 90° F on race day, and hotter still on the mostly asphalt track. Many drivers actually called in relief drivers for a portion of the race. After 3 hours and 53 minutes of sweltering competition, the victory went to Bill Vukovich – who drove all 200 laps himself – with an average race speed of 127.740 mph. It was the first of two consecutive Indy 500 wins for Vukovich. Sadly, Vukovich was killed in a crash during the 1955 race.

sunliner-side
Another view of the 1953 Ford Sunliner pace car. (
THF87499)

Following the 1953 race and its associated ceremonies, Ford Motor Company gifted the original race-used pace car to The Henry Ford, where it remains today. Ford Motor also produced some 2,000 replicas for sale to the public. Each replica included the same features (Ford-O-Matic transmission, power steering, Continental spare tire kit), paint (Sungate Ivory), and lettering as the original. Reportedly, it was the first time a manufacturer offered pace car copies for purchase by the general public – something that is now a well-established tradition in its own right.

Sure, the Sunliner pace car is easy to overlook next to legendary race cars like “Old 16,” the Lotus-Ford, or – indeed – the “999,” but it’s a special link to America’s most important auto race, and it’s a noteworthy part of the auto racing collection at The Henry Ford.

Matt Anderson is Curator of Transportation at The Henry Ford.

Indiana, 20th century, 1950s, racing, race cars, Indy 500, Ford Motor Company, convertibles, cars, by Matt Anderson

As part of the William Davidson Foundation Initiative for Entrepreneurship, we have had the opportunity to explore a number of fascinating stories of entrepreneurs represented in our collections. Recently, we’ve examined the life and work of aspiring entrepreneur and automobile designer McKinley Thompson, Jr.

While working for Ford Motor Company, Thompson conceived of an idea for an all-terrain vehicle that would do for Third World countries what the Model T did for America. This post highlights Thompson’s life and career as the first African-American automobile designer and sheds light on his little-known project for a vehicle ahead of its time, dubbed the Warrior.

Finding His Passion
On an October afternoon in 1934, 12-year-old McKinley Thompson, Jr., was stopped in his tracks while walking home from school. The reason? He had spotted a brand-new silver DeSoto Airflow, the first silver-colored and streamlined vehicle he had ever seen. In an interview from 2001, Thompson recalled that “the clouds opened up for the sunshine to come through… It lit that car up like a searchlight.” Awestruck by the unique design of the car, it was right then and there that Thompson knew what he wanted to be when he grew up: an automobile designer.

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McKinley Thompson, Jr., undated (Photograph Courtesy of McKinley Thompson, Jr.)

In his youth, Thompson showed promise in drawing and was particularly interested in futuristic themes. He participated in commercial art courses throughout high school and, upon graduation in 1940, completed drafting courses where he learned to plan projects and present his ideas through drawings and concept illustrations. With these skills, Thompson acquired his first job as a draftsman with the National Youth Administration. He then worked as an engineering design layout coordinator for the Army Signal Corps until he was drafted to serve in the Army Corps of Engineers during World War II. Following the war, he continued working for the Signal Corps until 1953, when he found an opportunity to pursue his childhood dream of becoming an automobile designer. 

Seizing the Opportunity

mckinley-2

“Do you want to be an Automotive Designer” contest article from Motor Trend magazine, March 1953 THF299257

In March of 1953, Motor Trend magazine sponsored an Automotive and Industrial Design contest with the goal of discovering talented young adults. The prize? One of five, four-year tuition-free scholarships to the prestigious Art Center School of Design in Los Angeles – one of the most respected schools for industrial design. Contest entry required several drawings and sketches, photographs, or models of cars and other products, along with an essay responding to the prompt, “What I think the trend in automotive design will be in the next ten years.” For McKinley Thompson, this was the chance of a lifetime – and he won.

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Motor Trend magazine’s winning contest entries, September 1953 THF299267

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McKinley Thompson’s winning entry in the article, “From Dream to Drawing Board to…?” in Motor Trend magazine, September 1953. In his essay, Thompson wrote that cars of the future would sacrifice aerodynamics to accommodate “more functional roominess and reduced size.” THF299268

Thompson’s gas turbine car, which incorporated reinforced plastic (an unusual choice of material at the time), won him the top prize. Thompson became the first African American to attend the Art Center, where he excelled throughout his course of study. After graduation, Thompson was offered a job with Ford Motor Company in the Advanced Styling Studio, finally realizing his childhood dream and breaking a barrier by becoming the first African-American automobile designer.

In the Advanced Styling Studio, designers were given a great deal of creative freedom. This suited Thompson’s interest in futuristic themes, allowing him to contribute sketches for fantastical ideas, such as a flying car and a nuclear-powered multi-trailered truck. He also worked on the Allegro and Gyron concept cars and collaborated on design ideas for the production Mustang and Bronco.

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1961 Ford Gyron  THF299432

The Warrior
While Thompson’s career at Ford gave him the opportunity to work on a variety of vehicles and concepts that could change the automotive industry, his most innovative idea had the potential to change the world. Thompson envisioned an all-terrain vehicle for Third World countries that would be easy to build and maintain, with low production costs. But his vision extended beyond the vehicle, which he dubbed the Warrior. He anticipated auto plants – located in the developing nations that would use the car – bringing jobs, better roads, and eventual economic independence to the host countries. Much like how the Model T brought America into the modern age and stimulated the economy through accessible and affordable mobility, Thompson believed the Warrior could do the same for Third World nations.

His program was called “Project Vanguard.” The plan was to use Uniroyal plastic components – known as Royalex – because they were lightweight, durable, and relatively cost-efficient. The first phase of the plan involved building a facility where Royalex could be fabricated for use on the Warrior and other assets. The second phase would involve the building of the vehicle division (to encompass the Warrior and other future vehicles), followed by a marine division for constructing boats, and a container division where “habitat modules” would be fabricated for housing. Though Ford Motor Company was supportive when Thompson first brought his idea to the company in 1965, Ford ultimately passed on the project in 1967, believing that the vehicle would not sell in large enough quantities to warrant the investment. 

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1974 Warrior Concept Car  THF92162

Despite this setback, Thompson still believed that his vehicle could succeed. He thought that if he produced a prototype car and could demonstrate the possibilities of this unique application of Royalex, he could garner interest for investment in the program. He gathered several friends to help in financing the Warrior prototype, including Wally Triplett – the first African American to play in the National Football League (for the Detroit Lions). By day, McKinley Thompson drafted concept drawings for Ford, but by night he worked tirelessly to bring his Warrior to life in a rented garage on Detroit’s west side.

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McKinley Thompson and Crew Testing the Warrior Concept Car, 1969. Click here to check out other images of the Warrior from a scrapbook compiled by Wally Triplett!  THF113754

Once his prototype was complete, Thompson and his partners attempted to market it to other investors and groups. They reached out to the Small Business Administration, which turned them down because the endeavor would take place outside the United States. They tried to gain assistance from the Agency for International Development but received little interest. A group of people at Chrysler, who assisted small businesses in getting started, suggested to Thompson that he first establish a market for Royalex in the United States. Plastic-bodied vehicles were still an unusual concept, and American automakers at the time were only experimenting with the idea on a limited scale. Thompson realized he was caught in a classic catch-22: He needed a Royalex facility to establish a market for plastic-bodied vehicles, but he couldn’t get the facility built without an existing market for plastic-bodied vehicles.

Instability on the African continent derailed opportunities to conduct business with the nations themselves. Thompson even tried to secure a bank loan to build Warrior cars in Detroit, but he was ultimately denied in this attempt as well. (Triplett later recounted that he felt that race played a role.) While every potential investor he approached told him it was a good idea, Thompson simply was unable to secure the funding needed to pursue his idea, eventually causing him to shut down the project in 1979.

mckinley-8
Image from a 1965 Royalex sales brochure, showing the possibilities of an amphibious vehicle using Royalex materials. Interestingly, the Warrior was designed to be an all-terrain vehicle – including use for crossing rivers and small inland lakes! Click here to check out the rest of this brochure in which Uniroyal has suggested other uses for Royalex. THF290896

An Inspiring Career
Around the same time that the doors were closing on the Warrior, Thompson developed another way to influence and change people’s lives. He coordinated a traveling exhibit, featuring the work of other African-American automobile designers, to motivate and encourage young people toward careers in design. Thompson traveled across the country, staging his exhibit in schools and shopping centers.

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Photograph from the Ford Motor Company publication, “Rouge News,” March 19, 1962 THF299429

McKinley Thompson had an impressive 28-year career with Ford. In 1962 he was awarded Ford’s highest honor for community service, the Citizen of the Year Award. He contributed to a variety of projects (including experimental concept cars), worked in the Thunderbird and Falcon design studios, and eventually oversaw 50 craftspeople and modelers before retiring in 1984.

Despite his career success, Thompson continued to regret that his Warrior vehicle and overall program never materialized – though he was proud of his accomplishment in building the Warrior and proving it’s basic feasibility. The Warrior project was ahead of its time in design and philosophy. The extensive use of plastic, so common today, was revolutionary at the time. Mr. Thompson’s larger economic prophecy was partially fulfilled in 1995 when Ewert Smith’s URI, an all-terrain vehicle designed for African topography, was manufactured in the small town of Witvlei, Namibia. The URI plant became Witvlei’s largest employer, providing economic stability to the area.

Even though the Warrior never made it to market, Thompson kept the car as a leisure vehicle, taking it on family vacations and occasionally using it to run errands – usually attracting a fair amount of attention. Thompson donated his prototype to The Henry Ford in 2001.

McKinley Thompson, Jr., passed away at the age of 83, after battling Parkinson’s disease, in 2006.

Samantha Johnson is Project Curator for the William Davidson Foundation Initiative for Entrepreneurship at The Henry Ford. This post expands upon Bart Bealmear’s “The Warrior,” blog post from February 2014. Special thanks to Matt Anderson, Curator of Transportation, for his help in reviewing the content.

20th century, Michigan, Ford workers, Ford Motor Company, entrepreneurship, Detroit, design, cars, by Samantha Johnson, African American history

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THF129649

What are the icons of the Industrial Revolution—steam engines, printing presses, combine harvesters, textile machinery? Any such list would surely include Ford’s Model T.  Like the other machines that would make the grade it too was a complex mechanism, but it was also a beloved consumer product rooted in personal practical everyday use, and it was a design icon—in its day a symbol of absolute modernity.

The T’s success came about through two revolutions within the Industrial Revolution—those of power generation and distribution, and precision production manufacturing.  Developments in the electrical industry liberated Henry Ford and his production experts from the constraints of mechanical power distribution. Earlier systems dictated where machinery was placed based on long straight runs of shafts and associated pulleys.  Electric motors powering first groups and then individual machines enabled Ford’s engineers to position machine tools where the production process dictated.  It was the incredible machines developed specifically for that process that were crucial to the speed and quality of Model T production.

Henry Ford and his assistants developed a system of mass production at Ford Motor Company’s Highland Park plant that was based on moving components through a refined sequence of manufacturing, machining and assembly steps.  Launched in October 1913, Ford’s new system ultimately reduced the time of producing Model Ts from about 12½ man-hours to only 1½ man-hours.

Model Ts contained more than ten thousand parts. Ford’s moving assembly line required that each one of these parts be manufactured to exacting tolerances (the acceptable amount of variation) and be fully interchangeable with any other part of its kind. By organizing the automobile’s construction into a series of distinct small steps and using precision machinery, the assembly line generated enormous gains in productivity. 

thf129616
This is the only survivor of the vast range of custom-designed high-production machine tools used at Ford’s Highland Park plant. THF129616

Machines like this 1912 Ingersoll milling machine were crucial to the high production levels attained at Highland Park.  Milling machines are machine tools that rotate cutters to plane or shape surfaces.  Teams of Ford specialists collaborated with machine tool designers to develop and continually improve machinery for Highland Park, resulting in milling machines that were capable of undertaking highly accurate, multiple cutting operations on many components at the same time.

One of six similar machines in a careful arrangement of machine tools in Highland Park’s cylinder finishing shop, this planer-type milling machine – both a vertical and a horizontal miller – simultaneously milled the underside and main bearing holders of Model T engine blocks.  Cutters on the horizontal spindle shaped the bearing holders, while large cutters on vertical spindles milled the bottom surface of the blocks flat.  The machine could mill 15 engine blocks in one batch—loaded and unloaded by semi-skilled labor.  The work was physically demanding, and while it did not demand the skills of a trained machinist, it did require dexterity and attention to detail in addition to stamina. 

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The Henry Ford’s Ingersoll milling machine is represented by one of the six horizontal cross shapes labeled #2 on the left of this diagram, which shows the arrangement of machine tools in the cylinder block machining shop at Highland Park. THF300582

The Ingersoll milling machine first arrived at Ford’s Highland Park plant in December 1912.  It was just one of a vast range of new, specialized machines that enabled Ford to mass produce quality, affordable vehicles – and capture 50% of the American market! Today, it is exhibited in Henry Ford Museum of American Innovation as the only survivor of the custom-designed high-production machine tools used at Highland Park. Twenty-one feet long and eight feet high, the machine is an imposing presence and a compelling reminder of Ford’s moving assembly line—as important a development as the Model T itself.

Additional Readings:

Steam Engine Lubricator, 1882
“Female Operatives Are Preferred”: Two Stories of Women in Manufacturing
The Changing Nature of Sewing
Collecting Mobility: Insights from Hagerty

cars, Ford Motor Company, Made in America, Henry Ford Museum, Model Ts, manufacturing

The Ford Fleet

February 3, 2020 Archive Insight

Beginning in 1915, Henry Ford, began developing the Rouge property in Dearborn, for a new Ford Motor Company plant on the east side of the Rouge River. The plan was to utilize the river to transport raw materials from coal mines and lumber mills to the factories. By 1923, the “river navigation project” was complete. The Rouge had become such a large facility, however, that one ship could not handle transporting the huge quantities of raw materials needed for production. Mr. Ford began acquiring his own fleet of ships for the company by ordering two ore carriers to be built. These ships, the Henry Ford II and Benson Ford– named after Mr. Ford’s grandsons – and would remain in service for over 50 years.

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Ford Freighter
Benson Ford docked at the Rouge River Factory, 1924.

The freighters Benson Ford and Henry Ford II were the two most modernized ships on the water at the time. Ships of the day were mainly powered by coal fired steam propulsion engines, however, the Ford ships were each equipped with a British designed 3,000 horsepower diesel engine.

Operations for the fleet were growing so rapidly that by 1925 it was necessary to establish a Marine Department within Ford Motor Company. Under the direction from Mr. Ford, the department began building out the fleet, adding the East Indian later that year. By the 1930s, Ford Motor Company expanded overseas into Europe, Asia, and South America with export plants established on the east coast. During this time, Mr. Ford purchased 200 surplus World War I merchant vessels from the United States government. Of these ships, twenty-two were converted to barges, ocean-going ships and canal carriers; the rest were scrapped for the Rouge’s steel furnaces.

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Ford Freighter East Indian docked at Jacksonville, Florida, 1935.

After the East Indian was purchased in 1925, it was reoutfitted from a steam powered engine to a diesel, like the Henry II and Benson before her. At 461 feet long, and with her new engines totaling 3,000 horsepower, the East Indian quickly became the most powerful merchant motorship under the American flag.

At the start of World War II, the fleet carried less ore and fewer finished parts to Ford factories forcing the company to cut back on operations during the lake shipping seasons, placing more emphasis on non-Ford cargoes. By June 1942, 500 American ships were sunk by submarines in the Atlantic ocean with casualties of over 5,000 crewmen. During this time, almost the entire Ford Fleet was recruited by the United States government for war service.

In November 1941, the Green Island, the third of the Ford ships to go to war, was put on a maritime commission in the Caribbean. Unfortunately, only six months later, the Green Island was hauling sugar from Cuba to the United States when a German submarine came upon her and ordered her crew into lifeboats. After all the crew members were safely away from the ship, the ship was torpedoed and sent her to the bottom of the ocean. After being held prisoner by the Germans, the entire crew was rescued, the only Ford crew to be so lucky.

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Ford Freighter
Green Island arriving at New York City dock, August 4, 1937.

A month before the sinking of the Green Island, two of Ford’s ocean-going lakers, Oneida and Onondaga, were turned over to the government in June 1942. Only one month later, on July 13, 1942, the Oneida was on a bareboat charter when it was sunk by a German submarine off the east coast of Cuba; six of the crew were lost. The Onondaga was sunk just ten days after that, about 200 miles west of where her sister vessel was lost; fourteen of the crew, including the captain were lost along with one passenger.

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Ford Freighter Oneida at New Orleans, Louisiana, 1924.

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Ford Freighter Onondaga docked in Los Angeles, California, March 16, 1925.

In early 1942, the freighter East Indian was commissioned by the WSA for a time charter in Capetown, South Africa. The ship and her crew left Capetown on November 2, 1942 on a planned out-of-the-way course that was meant to avoid German submarines. Unknown to them, German submarines had spotted the ship shortly after they left port; at 5 o’clock in the afternoon on November 3, a torpedo struck the ship, sinking it within two minutes. The crew who were able to get aboard lifeboats did, but remained at the mercy of the Nazis and the ocean.

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Report of Marine Casualty or Accident for Sunken Ford Freighter East Indian, February 15, 1943.

Report submitted February 15, 1943 detailing the sinking of the East Indian on November 3, 1942. Details include information about vessel and master of ship; information about last port of departure and trip; type of cargo ship was carrying; purpose of trip; and information on lost crew members.

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Letter from Harold Axtell to Ford Motor Company regarding the Sunken Ford Freighter East Indian, July 1, 1943.

Harold Axtell's son was aboard the East Indian when it sank Nov 3, 1942.  In this letter he is still inquiring about his son's fate.  He also enclosed a newspaper clipping about 6 men from the East Indian who were found on a raft in Maceio, Brazil, and wonders if his son might be one of the men.

 

According to Murdoch MacLean, a survivor of the ordeal, reported that, once the ship was sunk, a German officer told the crew that “I got a beam on you at nine this morning. Had we fired then, we would have saved you 100 miles…I’m sorry, for you had a beautiful ship. However, this is war” (Snyder 57). The crew were stranded in lifeboats, with no supplies, for thirteen days after their ship sunk. A British ship, the “Durando” came upon the survivors, bringing them safely back to port in Capetown. There were 74 men aboard the East Indian with only 40 survivors. Additionally, the British rescue ship, the Durando was sunk on its way back to England, with loss of all hands.

By 1950, the Ford Fleet only delivered a fraction of the cargoes received at the Rouge Factory. In 1953, the “new Ford Fleet” was launched, which consisted of eight new additions to the fleet, including the William Clay Ford, freighter By 1975, the entire fleet was capable of hauling regular cargoes of raw materials and excess vessel capacity was available. Ford began chartering the fleet to carry cargoes for other companies through the latter half of the twentieth century. By the early 1990s, most of the original fleet was decommissioned through scrapping projects or rechristened to other companies or private buyers. The pilot house of the William Clay Ford was rehoused as part of the Dossin Great Lakes Museum on Belle Isle State Park while the pilot house of the Benson Ford was purchased by a private owner and is now a private residence on Put-In-Bay island.

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Ford Freighter
William Clay Ford docked at Rouge Factory, 1953.


Cory Taylor is an Imaging Technician at The Henry Ford.

20th century, Ford Motor Company, by Cory Taylor

While the concept of the e-bike has been around since the 1890s, it was not until the 1990s that battery, motor, and materials technology had advanced to the point where motorized bicycles became practical. While fully motor-driven units do exist, most e-bikes are of the “assist” variety. The rechargeable battery-powered motors on these bikes aren’t intended to replace muscle. Rather, they deliver a boost on steep hills or provide a few moments’ rest for a fatigued pedaler. The motors supplement rather than supplant human effort.

The Henry Ford acquired its first examples of electric-assist bicycle technology in 2017, with two prototype bicycles from Ford Motor Company’s Mode:Flex project. This 2015 initiative came out of the company’s efforts to position itself as a “mobility provider” for a post-car future. With the millennial generation returning to cities and, to some extent, turning away from automobiles in favor of public transit and other alternative forms of transportation, Ford charged teams of designers and engineers to create prototype bicycles specifically tailored for its automobile customers.

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One of two Mode:Flex units acquired by The Henry Ford in 2017, this prototype bicycle is fully functional and capable of carrying a rider. Made of mostly steel, it weighs around 80 pounds – considerably heavier than a typical road bike’s 20-30 pounds. Bruce Williams, who led the Mode:Flex project, contended that the weight could be halved by using different materials if the bicycle ever went into production. THF172635

The Mode:Flex team – led by Bruce Williams, a Senior Creative Designer who had previously worked on the redesign of Ford’s F-150 pickup – developed a concept for a jack-of-all-trades bicycle that is easily disassembled for compact storage in any Ford vehicle. The front and rear ends are interchangeable between city, road and mountain bike configurations. (The bike’s seat post, which houses its 200-watt electric motor and rechargeable battery, remains the same in any configuration.)

The Mode:Flex connects to an app that controls the electric-assist motor; operates the LED headlight, taillight and turn signal (inspired directly by the units on the Ford F-150); and provides speedometer and trip odometer functions, navigation assistance, and real-time traffic updates. Running in “No Sweat” mode, the app monitors a user’s heart rate. When the heart rate climbs, the bicycle’s electric motor kicks in with a corresponding level of assistance, allowing novice bikers to ride to work in standard office attire (rather than Lycra or Spandex).

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This non-functional mock-up of the Mode:Flex bicycle was largely created from thermoplastic materials rendered on a 3D printer. Built for promotional display purposes only, it lacks a working motor and is unable to support the weight of a rider, but it clearly illustrates the Mode:Flex bike’s foldability.
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While the Mode:Flex could be used as a commuter’s sole mode of transportation, it is particularly geared toward those making multi-modal commutes. Someone might drive in from a distant suburb, park in a satellite lot outside the urban core, and then bike the “last mile” to work, shopping or entertainment. The bicycle’s app is designed to work seamlessly with an owner’s car as well. It can lock and unlock doors, monitor gas mileage or electric vehicle charging, track parking locations and perform other similar functions. The bicycle’s battery can be pulled out for remote charging or connected directly to a Ford vehicle’s electrical outlet.

The Mode:Flex bikes in The Henry Ford’s collection are concept prototypes, and Ford has no immediate plans to put them into production. Nevertheless, they represent concrete efforts by automakers to broaden their product lines and customer bases in response to evolving trends in personal transportation.

Matt Anderson is Curator of Transportation at The Henry Ford.

design, 21st century, 2010s, Ford workers, technology, Ford Motor Company, by Matt Anderson, bicycles